{"id":4720,"date":"2025-10-22T16:08:33","date_gmt":"2025-10-22T08:08:33","guid":{"rendered":"https:\/\/www.powdergrindingmill.com\/?post_type=astra-portfolio&p=4720"},"modified":"2025-10-22T16:08:35","modified_gmt":"2025-10-22T08:08:35","slug":"300-mesh-rice-husk-grinding-and-pulverizing-line-in-malaysia","status":"publish","type":"astra-portfolio","link":"https:\/\/www.powdergrindingmill.com\/fr\/astra-portfolio\/300-mesh-rice-husk-grinding-and-pulverizing-line-in-malaysia\/","title":{"rendered":"Ligne de broyage et de pulv\u00e9risation de balle de riz de 300 mesh en France"},"content":{"rendered":"
\"Broyeur
Broyeur ACM MJW-1000L<\/figcaption><\/figure>\n\n\n\n

Aper\u00e7u du moulin \u00e0 classificateur d'air pour le broyage de balle de riz<\/h2>\n\n\n\n

Donn\u00e9es du projet<\/h3>\n\n\n\n

Mat\u00e9riau<\/strong>: Coque de riz
Teneur en humidit\u00e9<\/strong>: <5%
Exigence<\/strong>: D50 : 300 mesh
Capacit\u00e9 de production<\/strong>: 200-250 kg\/h<\/p>\n\n\n\n

La coque de riz est un sous-produit cl\u00e9 du traitement du riz. Elle a une production annuelle stable et est riche en cellulose et lignine.<\/p>\n\n\n\n

Les strat\u00e9gies de recyclage traditionnelles impliquent :<\/p>\n\n\n\n

    \n
  • Production d'\u00e9lectricit\u00e9 par combustion des d\u00e9chets<\/li>\n\n\n\n
  • Am\u00e9lioration de la qualit\u00e9 du sol<\/li>\n\n\n\n
  • Cr\u00e9ation de combustibles \u00e0 faible valeur<\/li>\n<\/ul>\n\n\n\n

    Cependant, ces m\u00e9thodes manquent souvent d'efficacit\u00e9 et peuvent nuire \u00e0 l'environnement.<\/p>\n\n\n\n

    Pour augmenter la valeur de la coque de riz, nous devons la transformer en une poudre fine de haute qualit\u00e9. Ce mat\u00e9riau est utilis\u00e9 dans les additifs pour aliments pour animaux, les pr\u00e9curseurs de charbon actif, les adsorbants et les substrats composites de qualit\u00e9 sup\u00e9rieure. La taille des particules, la surface sp\u00e9cifique et la forme de la poudre de coque de riz influencent son utilisation et ses co\u00fbts de traitement. L'objectif principal du projet est de mettre en place une ligne de broyage efficace, stable et \u00e0 faibles \u00e9missions. Cela aidera \u00e0 obtenir une distribution uniforme autour de 300 mesh, soit environ 0,05 mm.<\/p>\n\n\n\n

    Broyage de la coque de riz avec un moulin \u00e0 classificateur d'air<\/h2>\n\n\n\n

    Ce projet utilise un syst\u00e8me de broyeur \u00e0 classificateur d'air (ACM). Il combine le broyage et le classement pour la balle de riz.<\/p>\n\n\n\n

    Voici une version simplifi\u00e9e :<\/p>\n\n\n\n

    Le processus fonctionne comme ceci : Tout d'abord, la balle de riz est trait\u00e9e et s\u00e9ch\u00e9e. Ensuite, elle entre dans une zone de broyage \u00e0 haute vitesse. Ici, la cisaillement m\u00e9canique et l'impact la brisent en poudre primaire. Ensuite, elle passe dans une zone de classification avec un classificateur fin. Dans cette zone, un flux vortex s\u00e9pare les particules plus grossi\u00e8res de la poudre micronis\u00e9e.<\/p>\n\n\n\n

    La roue de classification s'ajuste \u00e0 diff\u00e9rentes tailles de particules. La poudre grossi\u00e8re retourne dans la zone de broyage pour un traitement suppl\u00e9mentaire. Cela continue jusqu'\u00e0 ce que la taille de particule cible soit atteinte. Le syst\u00e8me ACM contr\u00f4le la vitesse du flux d'air, la vitesse du disque de broyage, la vitesse de la roue de classification et la pression de s\u00e9paration du sac filtrant. Cela permet un contr\u00f4le pr\u00e9cis de la distribution de la taille des particules. Vous pouvez ajuster la plage de 80 \u00e0 1200 mesh, avec une taille de produit final stable autour de 300 mesh.<\/p>\n\n\n\n

    En fonctionnement, le syst\u00e8me r\u00e9pond \u00e0 la taille de particule cible et \u00e0 l'efficacit\u00e9 de production en se concentrant sur ces points cl\u00e9s :<\/p>\n\n\n\n

    Pr\u00e9adaptation et s\u00e9chage :<\/strong> Maintenez l'humidit\u00e9 de la balle de riz en dessous de 10%. Cela aide \u00e0 r\u00e9duire l'usure, diminue la consommation d'\u00e9nergie et am\u00e9liore l'efficacit\u00e9 du broyage.<\/p>\n\n\n\n

    Optimisez les param\u00e8tres de broyage en r\u00e9glant les vitesses initiales du disque entre 20 000 et 30 000 rpm. Ajustez les volumes d'air pour broyer rapidement et \u00e9viter la surchauffe.<\/p>\n\n\n\n

    Strat\u00e9gie de classification :<\/h3>\n\n\n\n

    Utilisez des roues de classification de haute pr\u00e9cision.<\/p>\n\n\n\n

    Ajustez les conduits d'air pour maintenir le taux de r\u00e9grindage de la fraction grossi\u00e8re en dessous de 5%.<\/p>\n\n\n\n

    Maintenez le pic de distribution de la taille des particules \u00e0 environ 300 mesh.<\/p>\n\n\n\n

    Contr\u00f4le de la temp\u00e9rature et protection contre l'usure :<\/strong>Le syst\u00e8me dispose d'un refroidissement actif. Il utilise \u00e9galement des rev\u00eatements r\u00e9sistants \u00e0 l'usure sur les pi\u00e8ces cl\u00e9s. Cela contribue \u00e0 r\u00e9duire l'usure et \u00e0 prolonger la dur\u00e9e de vie de l'\u00e9quipement.<\/p>\n\n\n\n

    Consommation d'\u00e9nergie et contr\u00f4le des \u00e9missions :<\/strong> Un syst\u00e8me de flux d'air en boucle ferm\u00e9e et une unit\u00e9 de d\u00e9poussi\u00e9rage efficace travaillent ensemble. Ils minimisent les \u00e9missions de poussi\u00e8re et r\u00e9duisent les pertes d'\u00e9nergie.<\/p>\n\n\n\n

    Dans ce projet en France, la poudre de balle de riz atteint une taille de 300 mesh. Elle le fait avec un rendement \u00e9lev\u00e9 et peu de poussi\u00e8re. La taille des particules est uniforme et pr\u00e9sente une fluctuation minimale. Le produit agit comme un additif haute performance et un pr\u00e9curseur de mat\u00e9riau. Il augmente \u00e0 la fois l'\u00e9cologie et la rentabilit\u00e9 dans les processus de fabrication ult\u00e9rieurs.<\/p>","protected":false},"featured_media":4721,"template":"","meta":{"site-sidebar-layout":"default","site-content-layout":"","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"","ast-breadcrumbs-content":"","ast-featured-img":"","footer-sml-layout":"","theme-transparent-header-meta":"","adv-header-id-meta":"","stick-header-meta":"","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}}},"astra-portfolio-categories":[51,44],"astra-portfolio-other-categories":[],"astra-portfolio-tags":[],"class_list":["post-4720","astra-portfolio","type-astra-portfolio","status-publish","has-post-thumbnail","hentry","astra-portfolio-categories-air-classifier-mill","astra-portfolio-categories-food-health-products"],"astra-site-call-to-action":"","astra-site-open-in-new-tab":"0","astra-site-open-portfolio-in":"new-tab","astra-site-url":"","thumbnail-image-url":null,"thumbnail-image-meta":{"alt":"","title":""},"lightbox-image-url":null,"portfolio-type":"page","portfolio-video-url":"","request_time":0.05382394790649414,"yoast_head":"\n300 mesh rice husk grinding and pulverizing line in Malaysia - 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